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Welding Alloys’ solution

• A new technology has been developed by WA to solve wear problems for the components in the sinter plants which are subjected to a combination abrasion, impact and heat
• A mix of mechanical design, welding process and development encompassed in WA’s 3D-Carb technology
• WA can manufacture new components for the sinter plant and refurbish where possible
• Our 3D-Carb technology is guaranteed to extend service life compared to traditional hardfacing surfacing technology
• The application is carried out in our Integra Service Centre where Integra technicians are able to apply the techniques  which are proven to give better protection in areas subjected to aggressive wear 

Benefits

Minimises downtime and maximises throughput.  The component geometry is maintained for longer so sustains crushing efficiency and productivity throughout the component service life. 

Consistency and customer service

3D-Carb is produced using Welding Alloys’ designed welding equipment, fully encoded on all axes and programmed remotely to ensure repeatability and a constant quality.  The WA cored wires used in the process have been developed specifically for applications that have to perform consistently within these harsh environments.   

The components have been designed with collaboration from sinter plant engineers to ensure they achieve a lifetime sufficient to avoid inter-campaign stoppages.