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Welding Alloys Group
Innovative solutions through our leading flux cored wire technology Since its foundation in 1966, the Welding Alloys Group has become the global specialist in the development of low and high alloyed cored wires, automated welding equipment for surfacing and joining applications, and in delivering our expertise and solutions worldwide for industrial welding applications through our Integra Service Centres.
Cladding against corrosion This catalogue presents a selection of cored wires for cladding applications. Welding Alloys standard products for joining, hardfacing and thermal spraying feature in separate catalogues. We will gladly examine any special requests; and as experts in our field we treat them all individually. Please do not hesitate to contact us.
Hardfacing Cladding - Thermal Arc Spraying This catalogue presents a selection of standard products for hardfacing, cladding and thermal arc spraying applications. Welding Alloys cored wires for joining applications feature in a separate catalogue. We will gladly examine any special request. Please do not hesitate to consult us.
Joining This catalogue presents a selection of cored wires for joining applications. Welding Alloys standard products for hardfacing, cladding and thermal arc spraying feature in a separate catalogue. We will gladly examine any special request. In fact, each year we receive hundreds of special requests, and as experts in our field we examine them all individually. Please do not hesitate to contact us.
This catalogue presents a selection of standard covered electrodes for hardfacing and joining applications. We will gladly examine any special requests. Please do not hesitate to consult us.
WA Ultrathin wear plate
This brochure presents the features of composite Hardlite™ wear plate. The service performance of composite Hardlite™ wear plate - designed, developed and manufactured by Welding Alloys - has proven that great costs savings can be achieved compared to replacement with a new part, either cast or forged.
From quarry to shipping, always a WA solution This brochure gives an overview of the numerous solutions Welding Alloys has developed and continues to develop specifically for the cement production process. WA GAMMA 182, WA Hardfacing Roller Presses and WA 3-DCarb are just a few of the technologies and applications covered in this catalogue.
WA Integrasolutions for the repair of rotary kilns in the cement industry
This catalogue presents the Welding Alloys experience in rotary kiln repair. With the combination of our teams’ expertise, specially developed flux cored wire and purpose built welding equipment, we can offer superior solutions and customized repair for many critical parts, from kiln shells to rollers, tyres and other large cast parts.
WA Integra solutions for wear prevention in the cement industry Welding Alloys Integra has significant experience in wear prevention within cement mill classifiers and the protection of their vital components. Our WA Hardlite and Hardplate product range offers superior solutions that will minimise abrasion and impact, and therefore reduce maintenance costs. In turn this will extend cement and raw mill availability until planned shutdown, thus maximising profitability.
Welding Alloys manufactures flux cored wires and provides automated solutions for crossings, switchblades and stock rail; and rail heads both for Railway and Light Rail.
There are many benefits of refurbishing, such as: quickly restore and repair the rail in-situ, recycle used rails by repairing in the workshop; improve the life and performance of the rails using customised welding consumables; reduce rail maintenance downtime and track closures and achieve cost savings up to 80% compared to replacement costs.
WA Solutions for Crusher Mainteinance and Repair
In the past 40 years Welding Alloys has developed extensive expertise in the repair and maintenance of crusher equipment used in the cement production line.
The development of dedicated products to tackle specific problem areas, has allowed the Welding Alloys team to master and optimise solutions no matter what type of equipment is used. WA solutions present the customer with:
• Extended components’ lifetime • Improved crusher efficiency • Stable finished product granulometry
Hardfacing and cladding for more resistant parts The Welding Alloys Group is the world’s leading manufacturer of cored welding wires, automated welding equipment and provider of specialist services for repair, rebuilding, cladding and hardfacing components to restore parts or to improve service life.
Hardplate™ Hardlite™ Tuffplate™Composite wear plates Welding Alloys’ range of wear plates comprise a base plate of construction steel and a wear resistant coating applied by arc welding.
Root pass TIG welding without backing gas
This brochure presents the features of WARod, an easy-to-use and economical answer to TIG welding. WARod is a flux cored TIG rod designed for root pass welding where gas purging is impractical. It provides regular penetration through the entire part of the pipe in all positions.
Custom designed automated welding equipment This brochure covers the features and components of WA MultiSurfacer machines, from the design process through to finished machine; from our stationary workstations, to those used in-situ and portable equipment, plus the key options available to choose when specifying your custom machine.
Advanced roll cladding solutions The Welding Alloys Group, founded in 1966, specialised in the design and manufacture of highly alloyed cored wires and automated welding equipment for surfacing applications.
As a result of our long term commitment to research and development, we have unique expertise in continuous casting roll cladding technology. Understanding the service conditions of continuous casting rolls has enabled us to develop specific laboratory tests in order to develop new products.
WA Corresist wire is the latest in a long line of flux-cored wire cladding products from Welding Alloys which offers outstanding performance for use in continuous casting.This particular product is designed for overcoming the aggressive corrosion & wear associated with the rolls located in upper segments of continuous casting machines.
Welding Alloys Group believes that successful innovation is the key strategy for future. This strategy will build around innovation in our products and services.
Innovation starts with ideas and a culture to encourage them. That is the reason why WA has designed its own Innovation Handbook, to be used as a guide for Welding Alloys' Innovation Projects.
If you would like more information about the WA Innovation Handbook please contact your local office.
