M 5000 Manipulator
M 5000 Manipulator
 
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Stationary MultiSurfacerTM - M 5000 Manipulator


SPECIFICATION:

Max. component weight- 5000kg at 500mm from faceplate

Max. component diameter - 3000mm


TRAVEL
Motorised Z1-Axis Oscillation - max. 2000mm
Motorised Y-Axis - max. 2000mm

Manual Z2-Axis -  max. 1500mm

Motorised component rotation - 0.2 - 2.0rpm

Motorised component positioning -  rotation ± 110°                                                    
 
WIREFEED SPEEDS 
0.2 - 5m/min, 0.5 - 10m/min, 1.0 - 20m/min
 
WIRE SIZES Ø 
1.0 mm, 1.2 mm, 1.6 mm, 2.0 mm, 2.4 mm,
2.8 mm, 3.2 mm, 4.0 mm, 5.0 mm
 
WELDING PROCESS
Open Arc (Standard), Gas Shielded, Submerged Arc 
 
CONTROL SYSTEM - D2 or D3
Wirefeed, Z¹ -Axis Oscillation, Y-Axis, Rotation, Tilt and Master Module

ADDITIONAL OPTIONS:

POWER SOURCES 
WAP 1000-10-CC/CV1000 Amps, 44 Volts DC100% Duty Cycle

100 - 1250 Amps in CC mode

10 - 60 Volts in CV mode

WAP 650-10-CC/CV650 Amps, 44 Volts DC 100% Duty Cycle50 - 815 Amps in CC mode
10 - 65 Volts in CV mode
WAP 650-10-CV650 Amps, 44 Volts DC100% Duty Cycle10 - 44 Volts DC
WAP 450-10 450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
WAP 450-10-Pulsed450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
TWIN WIREfor incresed deposition rate
ADDITIONAL WELDING HEADSfor higher productivity
FUME EXTRACTION SYSTEMSfor environmental protection
AUTOMATIC STICK-OUT ADJUSTERfor use on irregular component geometries
PROGRAMMER/SEQUENCERfor greater automation and repeat work
DATA LOGGERfor monitoring QA records
WATER COOLING FOR THE WELDING GUN

to provide longer tip life

DESCRIPTION:

Automatic machine with component rotation and manipulation. Primarily for grinding rolls and tables. Large diameter machined faceplate for fitting jigs and fixtures.

BENEFITS:

Welding repeatability, automation, ease of use, component manipulation. When the faceplate is in the horizontal position, the design of the machine keeps the component as low to the ground as possible. Fully designed and built with integrated electronic controls to provide all the functionality to hardface large rotary components.

INDUSTRIES :

Cement, Coal, Mining.

 
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