PFR1 - Pipe Forming Rolls
PFR1 - Pipe Forming Rolls
 
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Stationary MultiSurfacerTM - PFR1 Pipe Forming Rolls


SPECIFICATION:

Max. Component Weight - 2000 Kgs


TRAVEL
Motorised X-Axis - 2500mm (longer lengths possible)
Motorised Y-Axis - 1500mm (other lengths possible)

Motorised Z-Axis -  200mm (longer lengths possible)                                                      
 
WIREFEED SPEEDS 
0.2 - 5m/min, 0.5 -10m/min,1.0 - 20m/min
 
WIRE SIZES Ø 
1.0 mm, 1.2 mm, 1.6 mm, 2.0 mm, 2.4 mm,  
2.8 mm, 3.2 mm, 4.0 mm, 5.0 mm
 
WELDING PROCESS
Open Arc (Standard), Gas Shielded

CONTROL SYSTEM - D2 or D3
Wirefeed, X-Axis, Y-Axis, Z-Axis, Yoke, Rotation and Master Module

ADDITIONAL OPTIONS:

POWER SOURCES 
WAP 1000-10-CC/CV1000 Amps, 44 Volts DC100% Duty Cycle

100 - 1250 Amps in CC mode

10 - 60 Volts in CV mode

WAP 650-10-CC/CV650 Amps, 44 Volts DC 100% Duty Cycle50 - 815 Amps in CC mode
10 - 65 Volts in CV mode
WAP 650-10-CV650 Amps, 44 Volts DC100% Duty Cycle10 - 44 Volts DC
WAP 450-10 450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
WAP 450-10-Pulsed450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
TWIN WIREfor increased deposition rate
ADDITIONAL WELDING HEADSfor higher productivity
WATER COOLING FOR THE WELDING GUN to provide longer tip life

DESCRIPTION:

Automated machine for the rebuilding of the profile rolls. The machine will compensate the head  and component position for welding in a down hand position.

 

BENEFITS:

Ease of use, welding repeatability, automation. Fully integrated mechanical design and electronic controls provide high efficiency in the hardfacing and rebuilding plates.

INDUSTRIES:

Steel pipe manufacture.

 
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