R 1000 Roll Surfacer
R 1000 Roll Surfacer
 
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Stationary MultiSurfacerTM - R 1000 Roll Surfacer

SPECIFICATION:

Single Roll
Twin Roll

image of R 3000 machine for cladding rotary components		Max. component weight

(supported between
headstock and tailstock)

1000Kg

1000Kg
Max. component length1200mm2000mm (total length of
2 rolls)

Component diameter

500mm500mm 


TRAVEL
Motorised X1-Axis - welding head positioning along machine length

Motorised X2-Axis - welding head oscillation - max 150mm
Motorised Y-Axis - max. 500mm

Motorised component rotation - 0.2 - 2rpm

Manual Z-Axis - max. 200mm
 
WIREFEED SPEEDS 
0.2 - 5m/min, 0.5 -10m/min, 1.0 - 20m/min
 
WIRE SIZES Ø 
1.0 mm, 1.2 mm, 1.6 mm, 2.0 mm, 2.4 mm,
2.8 mm, 3.2 mm, 4.0 mm, 5.0 mm
 
WELDING PROCESS
Open Arc (Standard), Gas Shielded, Submerged Arc 
 
CONTROL SYSTEM - D2 or D3
Wirefeed, X1-Axis,X2-Axis Oscillation, Y-Axis, Rotation and Master Module.

ADDITIONAL OPTIONS:

POWER SOURCES 
WAP 1000-10-CC/CV1000 Amps, 44 Volts DC100% Duty Cycle

100 - 1250 Amps in CC mode

10 - 60 Volts in CV mode

WAP 650-10-CC/CV650 Amps, 44 Volts DC 100% Duty Cycle50 - 815 Amps in CC mode
10 - 65 Volts in CV mode
WAP 650-10-CV650 Amps, 44 Volts DC100% Duty Cycle10 - 44 Volts DC
WAP 450-10 450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
WAP 450-10-Pulsed450 Amps, 38 Volts DC100% Duty Cycle 10 - 38 Volts DC
TWIN WIREfor incresed deposition rate
ADDITIONAL WELDING HEADfor higher productivity
FUME EXTRACTION SYSTEMSfor environmental protection
AUTOMATIC STICK-OUT ADJUSTERfor use on irregular component geometries
PROGRAMMER/SEQUENCERfor greater automation and repeat work
DATA LOGGERfor monitoring QA records
WATER COOLING FOR THE WELDING GUN 
to provide longer tip life




DESCRIPTION:

Automatic machine with rotation for one or more components. Headstock and tailstock mounted on heavy-duty ball rails allowing rapid repositioning to accommodate varying component lengths and secured in place with quick locking system. Thermal expansion device fitted to the tailstock. Manual positioning of the welding gun in the angular and Z-Axis directions.

BENEFITS:

Welding repeatability, automation, ease of use.  The R1000 is specifically designed and built with integrated electronic controls for the cladding of rotary components.

INDUSTRIES:

Steel, Printing, General Maintenance Workshops.

 
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