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Rotary Kiln

Welding Alloys’ Solution

  • In-situ repair of cracked and damaged kiln tyres.
  • No need to dismantle the kiln tyre from the main assembly.
  • Use of the latest generation basic slag welding consumables which guarantee quality, optimum metallurgy and welder appeal.
  • No need for post-weld heat treatment.
  • Automatic welding processes to improve quality and eliminate weld variances.

Benefits

  • GAMMA 182-O meets the ASME II C SFA 5.11 ENiCrFe-3 requirements
  • Compared to SMAW electrodes, the Welding Alloys solution saves up to 15% on welding consumables and can be applied 50% faster.
  • Reduction in maintenance downtime, production losses and costs.
  • Together with enhanced productivity, GAMMA 182-O offers many other advantages compared to solid wires: Enhanced wetting properties, increased resistance to cracking, better bead aspect and shape.

Consistency and Customer Service

Our Integra™ engineers can utilise Welding Alloys consumables and automated welding equipment to respond quickly to the customer’s needs and guarantee a consistent finish. Welding Alloys implements strict procedure controls to ensure we carry out repairs of the highest possible standard within the time frame available.

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News & Events

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23/08/2021

Back in 2019, Welding Alloys Far East (WAFE), received VRM coal mill rollers from a local power plant for hardfacing.

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19/07/2021

The IntegraTM services team at Welding Alloys Deutschland have been honoured for their exemplary work and safety-oriented execution of an on-site intervention in 2020.

 

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16/07/2021

The Welding Alloys Group is pleased to launch a unique thermal spray solution for applications in the Waste to Energy, Biomass and Fossil Fuel boilers. This process is suitable for black liquor boilers, fume extraction hoods and ducts in the steel industry, and can be tailored for a large range of other applications, including abrasion, corrosion and erosion at room temperature.