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Rotary Kiln

Welding Alloys’ Solution

  • In-situ repair of cracked and damaged kiln tyres.
  • No need to dismantle the kiln tyre from the main assembly.
  • Use of the latest generation basic slag welding consumables which guarantee quality, optimum metallurgy and welder appeal.
  • No need for post-weld heat treatment.
  • Automatic welding processes to improve quality and eliminate weld variances.

Benefits

  • GAMMA 182-O meets the ASME II C SFA 5.11 ENiCrFe-3 requirements
  • Compared to SMAW electrodes, the Welding Alloys solution saves up to 15% on welding consumables and can be applied 50% faster.
  • Reduction in maintenance downtime, production losses and costs.
  • Together with enhanced productivity, GAMMA 182-O offers many other advantages compared to solid wires: Enhanced wetting properties, increased resistance to cracking, better bead aspect and shape.

Consistency and Customer Service

Our Integra™ engineers can utilise Welding Alloys consumables and automated welding equipment to respond quickly to the customer’s needs and guarantee a consistent finish. Welding Alloys implements strict procedure controls to ensure we carry out repairs of the highest possible standard within the time frame available.

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News & Events

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01/10/2018

Last week, Dr Venugopal Thota and the Welding Alloys South Asia team presented a paper on "Advances in Boiler Cladding Technology" at the Indian Institute of Welding in Jamshedpur.

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02/07/2018

Click here for our latest news and information!

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13/06/2018

During the first quarter of 2018, the Sales Academy continued to train Welding Alloys sales forces, focused around the ‘Sparky’ sales process. There were two sessions conducted, one in Poland and the other in Germany.