{"id":54582,"date":"2023-04-13T08:25:17","date_gmt":"2023-04-13T06:25:17","guid":{"rendered":"https:\/\/www.welding-alloys.com\/?p=54582"},"modified":"2025-03-14T08:26:03","modified_gmt":"2025-03-14T07:26:03","slug":"millcarb-ist-dreimal-haerter-als-jede-andere-loesung-fuer-vertikale-walzenmuehlen-vrm","status":"publish","type":"post","link":"https:\/\/www.welding-alloys.com\/de\/nachrichten\/energie-2-de\/millcarb-ist-dreimal-haerter-als-jede-andere-loesung-fuer-vertikale-walzenmuehlen-vrm\/","title":{"rendered":"MillCarb\u2122 ist dreimal h\u00e4rter als jede andere L\u00f6sung f\u00fcr vertikale Walzenm\u00fchlen (VRM)"},"content":{"rendered":"<div id='full_slider_1'  class='avia-fullwidth-slider main_color avia-shadow   avia-builder-el-0  el_before_av_section  avia-builder-el-first   container_wrap sidebar_left'  >\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_slideshow_full-ab9484ab519109c7f1e2412f2027377e\">\n#top #wrap_all .avia-slideshow 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close content main div --><\/div><\/div><div id='av_section_2'  class='avia-section av-av_section-2dcb3d115e2e5af9a73072e0505910f8 main_color avia-section-default avia-no-border-styling  avia-builder-el-3  el_after_av_section  avia-builder-el-last  avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-54582'><div class='entry-content-wrapper clearfix'>\n<div class='flex_column_table av-av_one_full-6bea7e7def1bbc5ff1eddab54a2a43d7 sc-av_one_full av-equal-height-column-flextable'><div  class='flex_column av-av_one_full-6bea7e7def1bbc5ff1eddab54a2a43d7 av_one_full  avia-builder-el-4  el_before_av_one_full  avia-builder-el-first  first no_margin flex_column_table_cell av-equal-height-column av-align-top av-animated-generic left-to-right  '     ><p><section  class='av_textblock_section av-m88ga2ah-2827667613e6c1cdfba61f28d5ef4814 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Bitte beachten Sie: Dieser Artikel wurde mit einer KI basierten Online-\u00dcbersetzung erstellt.<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-m88g9914-147cfff525296fbd316a464883567e05\">\n#top .av-special-heading.av-m88g9914-147cfff525296fbd316a464883567e05{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-m88g9914-147cfff525296fbd316a464883567e05 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-m88g9914-147cfff525296fbd316a464883567e05 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-m88g9914-147cfff525296fbd316a464883567e05 av-special-heading-h1 blockquote modern-quote  avia-builder-el-6  el_after_av_textblock  el_before_av_social_share '><h1 class='av-special-heading-tag '  itemprop=\"headline\"  >MillCarb\u2122 ist dreimal h\u00e4rter als jede andere L\u00f6sung f\u00fcr vertikale Walzenm\u00fchlen (VRM)<\/h1><div class='av-subheading av-subheading_below'><a href=\"https:\/\/www.welding-alloys.com\/de\/industry\/energie\/\">Energie<\/a>\n<\/div><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<div  class='av-social-sharing-box av-av_social_share-f7b5df026abe76e397a87a44a9ce1097 av-social-sharing-box-icon-simple  avia-builder-el-7  el_after_av_heading  avia-builder-el-last  av-social-sharing-box-same-width'><div class=\"av-share-box\"><h5 class='av-share-link-description av-no-toc '>Teile diesen Artikel<\/h5><ul class=\"av-share-box-list noLightbox\"><li class='av-share-link av-social-link-facebook avia_social_iconfont' ><a target=\"_blank\" aria-label=\"Teilen auf Facebook\" 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Autoclose: 1 --><div class='flex_column_table av-av_one_full-876c75c95304012b3250e44391fb5c8f sc-av_one_full av-equal-height-column-flextable'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_one_full-876c75c95304012b3250e44391fb5c8f\">\n#top .flex_column_table.av-equal-height-column-flextable.av-av_one_full-876c75c95304012b3250e44391fb5c8f{\nmargin-top:15px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-av_one_full-876c75c95304012b3250e44391fb5c8f av_one_full  avia-builder-el-8  el_after_av_one_full  el_before_av_one_full  first no_margin flex_column_table_cell av-equal-height-column av-align-top av-animated-generic left-to-right  column-top-margin'     ><section  class='av_textblock_section av-m88gepn5-f180f419d5d1d0aa3fed15acff6e2ce7 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p><b>Fortschrittsbericht \u00fcber die von Welding Alloys durchgef\u00fchrte Reparatur der Hartauftragung von Walzen einer vertikalen Rollenm\u00fchle (VRM) f\u00fcr ein malaysisches Kraftwerk.<\/b><\/p>\n<p>Unser letzter Artikel \u00fcber dieses Verschwei\u00dfbare Legierungen Fernost Integra\u2122 Service Team VRM Reparatur Projekt war im Jahr 2021 &#8211; und jetzt im Jahr 2023 k\u00f6nnen wir ein spannendes Update liefern.<\/p>\n<p>Die Inspektion vor Ort der MillCarb\u2122-Vertikalwalzen, die 2019 im Kohlekraftwerk installiert wurden, ergab, dass sich die Walzen weiterhin in einem hervorragenden Zustand befinden. Dies nach einem Gesamtdurchsatz von 1,1 Millionen Tonnen.<\/p>\n<p>Pieter du Plessis, Group Product Engineer, Integra\u2122 , best\u00e4tigte, dass die Hartauftragung der <i>MillCarb<\/i>\u2122 Walzen zwar einige Anzeichen von Verschlei\u00df (5-8 mm) aufwies, die Oberfl\u00e4chen jedoch glatt blieben und keine Bereiche mit hohem Verschlei\u00df aufwiesen, wie sie bei Standardwalzen f\u00fcr Vertikalm\u00fchlen typisch sind.<\/p>\n<p>Die erste Inspektion fand im Dezember 2020 statt, und die Ergebnisse waren so beeindruckend, dass der Kunde die Wartung der Walzen des Vertikalwalzwerks verschob und mit den MillCarb\u2122-Walzen f\u00fcr das n\u00e4chste Jahr weitermachte&#8221;, sagte Gianni Morselli, Integra\u2122 &amp; Wartung Manager bei Welding Alloys (Far East) Sdn. Bhd.<\/p>\n<p>&#8220;Die Inspektion, \u00fcber die wir hier berichten, wurde im Mai 2022 durchgef\u00fchrt, und die Ergebnisse entsprachen genau unseren Erwartungen&#8221;, f\u00fcgt Gianni Morselli hinzu. &#8220;Neben der geringeren Verschlei\u00dfrate hat auch der gleichm\u00e4\u00dfige Verschlei\u00df der MillCarb\u2122-Walzen\u2122 dazu beigetragen, dass die M\u00fchlenleistung \u00fcber l\u00e4ngere Zeitr\u00e4ume stabil bleibt.&#8221;<\/p>\n<p>&#8220;Dies f\u00fchrte zu einem l\u00e4nger konstanten Stromverbrauch pro Tonne gemahlener Kohle&#8221;, so Pieter du Plessis von Integra\u2122. &#8220;Diese Faktoren zusammengenommen tragen zu einer deutlichen Senkung der Gesamtbetriebskosten bei.&#8221;<\/p>\n<p><b>Schnelle Fakten:<\/b><\/p>\n<ul>\n<li aria-level=\"1\">Die <i>MillCarb<\/i>\u2122 Hartauftragung der Walzen hat rund 20.000 Stunden absolviert und wird bis zur n\u00e4chsten gro\u00dfen Inspektion im Jahr 2023 weiterlaufen.<\/li>\n<li aria-level=\"1\">Die L\u00f6sung f\u00fcr vertikale Walzenm\u00fchlen erm\u00f6glicht einen Dauerbetrieb von mindestens drei Jahren, ohne dass nachgeschwei\u00dft werden muss.<\/li>\n<\/ul>\n<p>Dr. Venugopal Thota, Gesch\u00e4ftsf\u00fchrer von Welding Alloys (Far East) Sdn. Bhd, sagte: &#8220;In diesem Fall zeigen die Berechnungen, dass Standardl\u00f6sungen f\u00fcr vertikale Walzenm\u00fchlen eine Verschlei\u00dfrate von 1 mm pro 63 000 Tonnen gemahlener Kohle aufweisen, w\u00e4hrend <i>MillCarb<\/i>\u2122 nur 1 mm pro 170 000 Tonnen gemahlener Kohle verschlei\u00dft, was darauf hinweist, dass <i>MillCarb<\/i>\u2122 in der Lage ist, mindestens den dreifachen Durchsatz bei gleichem Verschlei\u00df zu bew\u00e4ltigen.&#8221;<\/p>\n<p><b>Was ist <\/b><b><i>MillCarb ?<\/i><\/b><b>\u2122<\/b><\/p>\n<p><i>MillCarb<\/i>\u2122 ist eine vollst\u00e4ndig reparierbare, verschwei\u00dfte keramische Metallmatrix-Verbundlegierung, die eine optimierte L\u00f6sung f\u00fcr den Verschlei\u00dfschutz von Bauteilen wie z. B. Walzen von Vertikalm\u00fchlen darstellt. <i>MillCarb<\/i>\u2122 wurde gemeinsam mit branchenf\u00fchrenden M\u00fchlen-OEMs und Experten der Materialwissenschaft entwickelt, um optimale Leistung zu gew\u00e4hrleisten, wenn sie am meisten ben\u00f6tigt wird, und setzt neue Ma\u00dfst\u00e4be f\u00fcr die Zement- und Kohlem\u00fchlenindustrie.<\/p>\n<p>Die strengen Kontrollen und das einzigartige Schwei\u00dfverfahren von <i>MillCarb<\/i>\u2122 f\u00fchren zu einem bis zu 20 mm dicken Endprodukt, das mit gleichm\u00e4\u00dfig verteilten Karbid-Keramikpartikeln \u00fcber die gesamte Dicke des verschwei\u00dften Overlays versehen ist. Gr\u00f6\u00dfe, Form, Zusammensetzung und Ablagerungsverfahren dieser Partikel wurden durch einen wissenschaftlichen Ansatz in Verbindung mit Echtzeittests bestimmt, die sicherstellen, dass eine Entmischung der Partikel praktisch ausgeschlossen ist.<\/p>\n<p>Einer der Vorteile von <i>MillCarb<\/i>\u2122 ist der gleichm\u00e4\u00dfige Verschlei\u00df \u00fcber die gesamte Dicke des Schwei\u00dfguts. Die Verd\u00fcnnung aus dem Grundwerkstoff hat kaum Auswirkungen auf die Verschlei\u00dfrate, und der Erfolg der L\u00f6sung h\u00e4ngt nicht unbedingt von der Wahl des Schwei\u00dfzusatzwerkstoffs, der Chemie und den Abk\u00fchlungsraten ab.<\/p>\n<p>Wenn Sie mehr dar\u00fcber erfahren m\u00f6chten, wie Sie von einer verl\u00e4ngerten Lebensdauer und geringeren Gesamtbetriebskosten von Bauteilen f\u00fcr die Vermahlung, einschlie\u00dflich L\u00f6sungen f\u00fcr vertikale Walzenm\u00fchlen, profitieren k\u00f6nnen, wenden Sie sich einfach an Ihr lokales Welding Alloys-Team.<\/p>\n<p>Lesen Sie unseren Bericht aus dem Jahr 2021 \u00fcber dieses\u00a0 Welding Alloys Far East Integra Projekt des Serviceteams von<a href=\"https:\/\/www.welding-alloys.com\/de\/nachrichten\/energie-2-de\/millcarb-bietet-hervorragenden-verschleissschutz-fuer-einen-kunden-in-malaysia\/\">\u2122<\/a> zur Reparatur von vertikalen Walzwerken.<\/p>\n<\/div><\/section><\/div><\/div><!--close column table wrapper. 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