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Industry Applications

As experts in wear protection, our specialised products, equipment, solutions and capabilities have proven beneficial for short and long-term plant efficiency across a wide range of global industries. Our solutions are customer-based with a focus on the reduction of total cost of ownership (TCO). This is achieved by taking the time to understand our customers, their operations, requirements, needs and expectations and then develop tailored solutions that reduce maintenance costs and increase the lifespan of parts.

We design, produce and offer advanced welding consumables, automated welding equipment for wear protection, and a range of engineered wear protection solutions. Choose your industry to find out more.

Don’t see your industry? No problem. Please contact us to speak to one of our experts about the welding products and solutions we can provide for your industry requirements.

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Agriculture & Food

At Welding Alloys, we understand the high costs associated with downtime in the agriculture industry. Including the limited time windows, within which to perform certain activities and the associated risks and pressures this creates. To assist the industry, we offer an extensive range of welding products, services, and equipment to increase wear resistance and prolong the service life of parts within the agricultural industry. Speak to us today to discover how we can improve the lifespan of ploughshares, ripper teeth, oil presses, transportation screws, and other components that are subject to wear.
Fan impellers and casings

Fan impellers and casings

Hoppers and chutes

Hoppers and chutes

Ploughshares

Ploughshares

Sieves and screens

Sieves and screens

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Cement

Welding Alloys brings decades of experience in wear protection and solutions for equipment used in the cement industry. Our teams of technical engineers provide wear protection services and solutions either on-site/ in situ or in our workshops across the world. We offer a range of solutions for increased resistance to all types of wear phenomena, including abrasion, erosion, and impact.
Air flow and dam rings

Air flow and dam rings

Brick Manufacturing

Brick Manufacturing

Classifiers and cones

Classifiers and cones

Cyclone separator shells/parts

Cyclone separator shells/parts

Fan impellers and casings

Fan impellers and casings

Hoppers and chutes

Hoppers and chutes

Primary and secondary crushers

Primary and secondary crushers

Roller Presses

Roller Presses

Rotary kiln

Rotary kiln

Rotary valves

Rotary valves

Sieves and screens

Sieves and screens

Tubes, pipes and elbows

Tubes, pipes and elbows

Vertical Roller Mills

Vertical Roller Mills

Wear plates and liners

Wear plates and liners

Hydropower

Hydropower plants and equipment are known to be subject to high cavitation, erosion, and vibration wear. These types of wear can occur on the scroll casing, guide vanes, and runner blades.
Pump and Pump Casings

Pump and Pump Casings

Turbines and mantles

Turbines and mantles

Valves and components

Valves and components

Mining, Quarries & Earthmoving

As producers of raw mineral products used across all sectors, mining remains the backbone of many economies worldwide. Extracting and refining minerals and metals from the depths of the earth can take place in some of the most remote and barren environments around the globe.
Classifiers and cones

Classifiers and cones

Fan impellers and casings

Fan impellers and casings

Hoppers and chutes

Hoppers and chutes

Mobile equipment

Mobile equipment

Primary and secondary crushers

Primary and secondary crushers

Sieves and screens

Sieves and screens

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Oil & Gas / Petrochemical

The oil, gas, and petrochemical industries remain critical to our global transportation systems, through the production of lubricants, fuels and other related products needed for daily hauling.
Boiler cladding

Boiler cladding

Column Cladding

Column Cladding

Corrosion and Thermal Protection

Corrosion and Thermal Protection

Tubes, pipes and elbows

Tubes, pipes and elbows

Valves and components

Valves and components

Power

All types of power plants require regular maintenance to operate efficiently and produce cost-effective electricity, whether thermal, hydro-electric, or those burning waste materials.  Maintenance requirements can vary significantly depending on the type of power plant, the specific conditions, and environment.
Classifiers and cones

Classifiers and cones

Fan impellers and casings

Fan impellers and casings

Hoppers and chutes

Hoppers and chutes

Sieves and screens

Sieves and screens

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Pulp & Paper

The pulp and paper industry faces various wear challenges throughout the different stages of the production process, including wear from abrasion, erosion, corrosion, pressure and temperature. Welding Alloys have technical experts across the globe that have in-depth knowledge of these different wear phenomena and can provide tailored solutions dedicated to extending the service life of each part and reducing total cost of ownership for the customer.
Debarking Drum

Debarking Drum

Hammers

Hammers

Pulper

Pulper

Rotary kiln

Rotary kiln

Rotary valves

Rotary valves

Screw Feeder

Screw Feeder

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Railways

We understand that the transportation backbone of many countries around the globe is based on their ability to maintain and operate an efficient and economically viable railway system. Safety and time are paramount in all rail operations and the replacement of tracks and crossings is costly and time consuming. Our Welding Alloys materials and solutions are designed and developed to address specific customer needs, based on data obtained from the industry for more than 50 years.
Frogs and Crossings

Frogs and Crossings

Gauges and Corners

Gauges and Corners

Joining Grooved Rails

Joining Grooved Rails

Rail Heads

Rail Heads

Recycling & Waste

Sustainability and the need for a greater circular economy has placed more importance on recycling and waste management. In both recycling processing facilities and waste-from-energy plants, wear occurs on various components and equipment. The wear phenomena within the recycling and waste industries mimics that of other industries and creates similar challenges when aiming to reduce plant downtime.
Cutting Systems

Cutting Systems

Fan impellers and casings

Fan impellers and casings

Grab

Grab

Hammers

Hammers

Hoppers and chutes

Hoppers and chutes

Shredder components

Shredder components

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Steel Making

For over 50 years, Welding Alloys have been active within the steel industry by providing solutions for complex wear issues that occur. We offer solutions to combat a wide range of wear challenges, from normal sliding abrasion in chutes, to high levels of continuous impact and metal-to-metal wear at extreme temperatures.
Classifiers and cones

Classifiers and cones

Fan impellers and casings

Fan impellers and casings

Galvanising baths

Galvanising baths

Galvanising rolls

Galvanising rolls

Hoppers and chutes

Hoppers and chutes

Hot working tools and dies

Hot working tools and dies

Sieves and screens

Sieves and screens

Sinter crushers

Sinter crushers

Steel mill rolls

Steel mill rolls

Tubes, pipes and elbows

Tubes, pipes and elbows

Wear plates and liners

Wear plates and liners

Sugar

At Welding Alloys, we offer a wide range of products, services, and equipment to solve wear problems that occur in the sugar industry. Our industry knowledge and expertise mean we can increase the lifespan and productivity of sugar rolls, crop dividers, shredders, knives, and chopper rollers used in the sugar cane industry, anywhere in the world.
Fan impellers and casings

Fan impellers and casings

Hammers and knives

Hammers and knives

Shredder components

Shredder components

Sugar rolls

Sugar rolls

Trash plates or cane rake

Trash plates or cane rake

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