• Tailored solutions that increase the performance of sugar rolls

    Sugar Roll 1

Sugar rolls

Sugar Mills operate under extreme conditions on a 24/7 basis, which results in wear across a large portion of the plant and equipment used to extract and produce sugar. One of the first operations in the sugar production process is shredding and crushing. For this, sets of sugar rolls are utilised to pulverise the sugar cane and ensure optimum juice extraction.

At Welding Alloys we understand that the extraction efficiency of a Sugar Mill depends on the condition and performance of these rollers. To address this, we have developed very specific consumables, procedures, equipment and methodologies to ensure optimum extraction efficiencies and prolonged wear life. Our solutions are designed to specifically address corrosion where it is needed, hardfacing for abrasion protection and roughening of the required surfaces, to minimise slip and optimise roller performance.


Our consumables, equipment and procedures are specifically tailored and developed for the sugar industry. This combined with decades of industry experience, enables us to offer world-class solutions for sugar mill rollers, ensuring optimum levels of operational performance for prolonged periods of time.

Our solutions range from basic hardfacing of rollers, to more specialised operations as well as  offering full turn-key customer solutions. We supply new and refurbished rollers ready for use during the crushing season, complimented by a service to apply roll arching for the duration of the season, thereby maximising productivity.


We supply a comprehensive range of products, from welding consumables to wear resistant plates and automated welding equipment. We offer extensive experience and knowledge of the sugar industry and provide a full turnkey solution with complete technical support.

Our Integra™ technical engineers utilise our consumables and equipment to respond swiftly to all your unique requirements and timeframes, while following strict procedure controls to ensure a solution of the highest quality.

  • Sugar rolls
  • Sugar rolls
  • Sugar rolls


By collaborating with customers, our globally positioned teams ensure the selection of an optimum range of high-quality services, products, and solutions that meet or exceed their specifications.

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