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Oil & Gas / Petrochemical

The oil, gas, and petrochemical industries remain critical to our global transportation systems, through the production of lubricants, fuels and other related products needed for daily hauling.

At Welding Alloys, we have been actively involved in the oil and gas industry for more than 30 years. Our products and services provide effective, cost-saving solutions to address the most demanding wear problems faced within these industries. From dealing with normal sliding abrasion at room temperature to aggressive chemical corrosion at elevated temperatures, we have the wear solutions to keep equipment running for longer periods and at optimised production rates.

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Athimet Choomung - Services Expert

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Contact our Industry Expert

Matt Reiff - Consumables Expert

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Our Integra service teams can carry out in-workshop or on-site boiler cladding repairs using our customised welding equipment and our advanced Welding Alloys nickel and super alloy welding consumables. Our solution delivers cladding to the highest standards, ultimately reducing the frequency of component replacement.

At Welding Alloys, our unique all-positional Alloy 625 welding consumables provide effective, cost competitive protection against corrosive environments within petrochemical columns. Our solutions deliver increased life expectancy of the cladded sections by up to five times more than that of the original base material.

We have solutions including spraying and weld cladding for the protection of boiler panels and distillation columns, affected by corrosion and erosion of heater tubes during operation. Our solutions, equipment, and products are specially designed to combat thermal wear challenges.

We provide a vast range of pipe and tube solutions that include the design and manufacture of parts using the widest range of wear resistant materials on the market.

Our solutions can help increase plant efficiency by repairing worn parts that are costly to replace.

Welding Machines

Box Beam Welding Machine

For joining heavy-duty structural steel box sections.

Screwflight Welding Machine

A versatile welding machine for cladding of screws.

Workshop Maintenance Kit Welding Machine

A portable automated welding machine for workshops or on-site maintenance.

Welding Consumables

HARDFACE NICARBW

Cored hardfacing wire containing 40 to 60% tungsten carbide (depending on wire diameter)

STELLOY 1-G

Cobalt based Cored wire for gas shielded metal arc hardfacing

STELLOY 6-G

Cobalt based Cored wire for gas shielded metal arc hardfacing

STELLOY 21-G

Cobalt based cored wire for gas shielded metal arc hardfacing

GAMMA V 4648

Flux cored nickel based wire for gas shielded arc welding

TETRA V 309HT-G

Rutile flux cored stainless steel wire for gas shielded arc welding

TRI S 316L-O

Special flux cored self shielded stainless steel wire for open arc welding

News & Technical Literature

News
STELLOY Cobalt Cored Wires – Engineered for Extreme Wear Resistance Welding Alloys' STELLOY cobalt cored wires deliver extreme wear resistance for demanding industries. With tailored compositions and expert support, they enhance durability, efficiency, and performance in high-temperature and high-wear applications.
News
Breaking New Ground with Metal-Cored Wires for Laser Processes Welding Alloys' innovative metal-cored wires for laser processes ensure precise laser cladding, extending component lifespan and reducing costs with advanced wear-resistant alloys.
Technical Articles
Corrosion phenomena in the petrochemical industry Corrosion threatens petrochemical infrastructure, causing safety risks and financial losses. Discover how advanced welding alloys and protective coatings enhance equipment durability in extreme conditions.
Case Studies
Floating Agitator Repair A solution was needed to address surface wear on paddles of an agitator within the chemical industry, our hardfacing produced a better-than-new condition.
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