• Optimum maintenance solutions for the production of cost-effective electricity

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All types of power plants require regular maintenance to operate efficiently and produce cost-effective electricity, whether thermal, hydro-electric, or those burning waste materials.  Maintenance requirements can vary significantly depending on the type of power plant, the specific conditions, and environment.

At Welding Alloys, we offer a wide range of products, services, and equipment to solve wear related problems within the power production industry. With our strategically located Integra Service Centres, we can provide economical solutions to wear problems resulting from abrasion, erosion, impact, cavitation, and corrosion.

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Sebastian Derrix - Consumables Expert

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Contact our Industry Expert

Ian Turner - Services Expert

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Classifiers and cones fabricated from Welding Alloys wear plates, provide advanced wear protection to resist the effects of abrasion and erosion caused by the materials they process. Our linings, produced from chromium and complex carbide materials, are highly effective in increasing the service life of equipment and to combat the effects of abrasion and erosion.

At Welding Alloys, we can successfully protect and improve the wear resistance of fan impellers and casings across various industries. We offer standard and customised solutions for fans, fan blades, fan casings, and related equipment to protect against wear caused by factors such as corrosion, abrasion and erosion.

We refurbish used parts and also fabricate brand new parts, using our composite wear plates. Our range of solutions include anti-clogging products for the protection of components against harsh environments within which they operate.

We supply hot sinter screen lines manufactured using our wear plates, in a wide range of designs and grades according to your specific working conditions.

We provide a vast range of pipe and tube solutions that include the design and manufacture of parts using the widest range of wear resistant materials on the market.

Our wear plates are produced using specially developed Welding Alloys cored wires, which offer exceptional resistance to abrasive wear and impact, as well as high quality consistency and homogeneity of the deposit. This is achieved through our quality control processes, specifically designed equipment, advanced consumables, and processes driven by a passion to develop solutions that outperform the global standard.

Welding Machines

H-Frame Welding Machine

A modular, cost-effective weld surfacing machine.

Workshop Maintenance Kit Welding Machine

A portable automated welding machine for workshops or on-site maintenance.

Welding Consumables


Seamless copper coated tubular wire for gas shielded flux cored arc welding


Tubular wire for self shielded metal arc hardfacing


Tubular wire for self shielded metal arc hardfacing


Tubular wire for self shielded metal arc hardfacing


Welding Alloys offers an update on the vertical roller mill repair project, and the success of the MillCarb™ solution.

Case Studies

A Power customer, frustrated by the lifetime of a feeder pipe and contacted us for a repair solution, we offered an alternative they haven’t considered.

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