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Recycling & Waste

Sustainability and the need for a greater circular economy has placed more importance on recycling and waste management. In both recycling processing facilities and waste-from-energy plants, wear occurs on various components and equipment. The wear phenomena within the recycling and waste industries mimics that of other industries and creates similar challenges when aiming to reduce plant downtime.

At Welding Alloys, we offer a wide range of products, services, and equipment to solve your unique wear problems. With our strategically located Integra™ Service Centres, we provide economical solutions to wear problems resulting from abrasion, impact, and corrosion.

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Matt Reiff - Consumables Expert

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Contact our Industry Expert

Pieter du Plessis - Services Expert

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Equipment can be refurbished using our range of wear plates and other wear protection technologies to increase overall lifecycle, compared to OEM cast components.

At Welding Alloys, we can successfully protect and improve the wear resistance of fan impellers and casings across various industries. Contact an Integra™ Service Centre in a location most convenient for you, to discuss how we can assist in solving your wear related challenges. We offer standard and customised solutions for fans, fan blades, fan casings, and related equipment to protect against wear caused by factors such as corrosion, abrasion and erosion.

Our Integra™ service experts are highly skilled and use specialised flux cored wires to provide tailor-made solutions for your grab equipment.

Hammers refurbished with our Welding Alloys 3D-Carb™ technology, achieve a 30% longer lifetime when compared with standard hammers.

We refurbish used parts and also fabricate brand new parts, using our composite wear plates. Our range of solutions include anti-clogging products for the protection of components against harsh environments within which they operate.

Shedders can be exposed to various materials that cause wear and abrasion. Our extensive range of welding consumables, complemented by a comprehensive range of wear plates, can extend the lifetime of the component.

We provide a vast range of pipe and tube solutions that include the design and manufacture of parts using the widest range of wear resistant materials on the market.

Our wear plates are produced using specially developed Welding Alloys cored wires, which offer exceptional resistance to abrasive wear and impact, as well as high quality consistency and homogeneity of the deposit. This is achieved through our quality control processes, specifically designed equipment, advanced consumables, and processes driven by a passion to develop solutions that outperform the global standard.

Welding Machines

Screwflight Welding Machine

A versatile welding machine for cladding of screws.

H-Frame Welding Machine

A modular, cost-effective weld surfacing machine.

Workshop Maintenance Kit Welding Machine

A portable automated welding machine for workshops or on-site maintenance.

Welding Consumables

ROBODUR K 650-G

Seamless high fill copper coated tubular wire for semi-automatic gas shielded hardfacing

HARDFACE L-G

Tubular wire for gas shielded metal arc hardfacing

HARDFACE X-G

Cored wire for gas shielded metal arc hardfacing

HARDFACE HC-O

Tubular wire for self shielded metal arc hardfacing

HARDFACE AR-G

Tubular wire for gas shielded metal arc hardfacing

HARDFACE ARM7-G

Tubular wire for gas shielded metal arc hardfacing giving a tough high speed tool steel deposit

News

The SprayClad® solution is an arc spray process developed to deliver a bond and hard coat, finished with a sealant that reduces slagging and the need for frequent cleaning.

Case Studies

Wear on waste shredder blades caused unplanned shutdowns and reduced production for a recycle customer, requiring an efficient solution to remain in business.

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