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Steel Making

For over 50 years, Welding Alloys have been active within the steel industry by providing solutions for complex wear issues that occur. We offer solutions to combat a wide range of wear challenges, from normal sliding abrasion in chutes, to high levels of continuous impact and metal-to-metal wear at extreme temperatures.

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Matt Reiff - Consumables Expert

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Contact our Industry Expert

Dan Norman - Services Expert

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Classifiers and cones fabricated from Welding Alloys wear plates, provide advanced wear protection to resist the effects of abrasion and erosion caused by the materials they process. Our linings, produced from chromium and complex carbide materials, are highly effective in increasing the service life of equipment and to combat the effects of abrasion and erosion.

At Welding Alloys, we can successfully protect and improve the wear resistance of fan impellers and casings across various industries. We offer standard and customised solutions for fans, fan blades, fan casings, and related equipment to protect against wear caused by factors such as corrosion, abrasion and erosion.

We offer specially developed welding consumables with an adapted weld cladding procedure that protects the internal surface of galvanising baths, from corrosion. Refurbishment of the baths can be carried out in one of our strategically located Integra Service Centres across the world.

A critical part of the metal sheet galvanising process is subjected to high temperatures and corrosion. We manufacture galvanising rolls according to drawings and specifications supplied by our customers.

We refurbish used parts and also fabricate brand new parts, using our composite wear plates. Our range of solutions include anti-clogging products for the protection of components against harsh environments within which they operate.

We assist customers in eliminating the high replacement cost of tooling by undertaking repairs and refurbishments. Tool wear can be managed effectively through refurbishment and repairs, resulting in extended tool life that exceeds that of the original design.

We supply hot sinter screen lines manufactured using our wear plates, in a wide range of designs and grades according to your specific working conditions.

Learn more about our advanced 3D-Carb technology, which solves wear problems of components that occur in sinter plants, subjected to a combination of abrasion, impact, and heat.

Welding Alloys can supply new steel mill rollers worldwide directly from our dedicated roller specialists, or by refurbishing your existing rollers in our worldwide Integra Service Centres.

We provide a vast range of pipe and tube solutions that include the design and manufacture of parts using the widest range of wear resistant materials on the market.

Our wear plates are produced using specially developed Welding Alloys cored wires, which offer exceptional resistance to abrasive wear and impact, as well as high quality consistency and homogeneity of the deposit. This is achieved through our quality control processes, specifically designed equipment, advanced consumables, and processes driven by a passion to develop solutions that outperform the global standard.

Welding Machines

Roll Cladder Welding Machine

High performance welding machine for cladding and hardfacing of rolls.

H-Frame Welding Machine

A modular, cost-effective weld surfacing machine.

Welding Consumables


Tubular wire for submerged arc hardfacing


Tubular wire for submerged arc hardfacing


Tubular wire for submerged arc hardfacing


Tubular wire for submerged arc hardfacing


Tubular wire for submerged arc cladding of steel mill rolls


Open arc wire for cladding of continuous casting rolls


Tubular wire for self shielded metal arc hardfacing


Tubular wire for self shielded metal arc hardfacing


Another Roll Cladder welding machine sold to a steel industry customer. The new machine will increase cladding efficiency, reduce costs and increase quality.

Case Studies

Our 3D-Carb™ technology was the perfect match for a sinter plant customer in the steel industry, delivering a long-term wear solution and a satisfied customer.

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