You are here: Home1 / Services2 / Wear plates, pipes & components3 / Composite Wear Plates4 / Tuffplate™
Tuffplate™
Tuffplate™ is one of our premium welded, composite overlay products. It comprises a low carbon construction steel base, hardfaced with an alloy containing extremely hard, finely dispersed titanium carbides in a martensitic matrix with a high chromium content. This unique plate breaches the gap that previously existed where suppliers could either completely address abrasion or impact, but not both phenomena with a single wear plate. In applications where both impact and abrasion are prominent wear problems, Tuffplate™, has proven itself as an excellent product.
We manufacture Tuffplate™ using Welding Alloys-developed cored welding wire, proven welding procedures and stringent quality assurance measures. This allows the production of a welded overlay with homogeneous chemistry, resulting in even distribution of the titanium and chromium carbide particles resulting in a stable, through-thickness wear rate. Complimentary to our range of plate products, we also provide design and fabrication services throughout our global network of Integra™ service centres.
Tuffplate™ | EN
Applications:
Ideal for applications that are subject to a combination of abrasion, pressure, and impact.
Ideal for applications that are subject to a combination of abrasion, pressure, and impact.
Features
- Overlay thicknesses from 4 to 8 mm
- Wear resistance is fully maintained at temperatures of up to 200°C (390°F).
Benefits
Specifications:
- Tubular products are supplied in 3000 mm maximum length, with a 75 mm minimum internal diameter after welding
- Both flat and tubular products can be hardfaced as single or double sided products.
- Based on customer requirements, products can also be supplied as pre-cut and profiled liners, conforming to drawing specifications, or as complete manufactured components, ready to install.
Various fitment options are available, based on installation requirements and customer specifications.
Tuffplate™ | ||
---|---|---|
Finely dispersed carbides within a tool steel matrix. Ideal for areas with a combination of abrasion, pressure and impact |
||
Hardness 56 – 58 HRC | ||
Dimensions | ||
1500 mm x 3000 mm (L) | ||
Thickness | ||
Base plate: 5 to 15 mm Coating: 3 to 15 mm |
||
Other sizes available on request |