3 welding-alloys.com 4 welding-alloys.com 1. Shredders 2. Hoppers & Chutes 3. Screening/ Separation 4. Hammer Crusher 5. Debarking Drum 6. Cyclones 7. Screwflight 8. Roll Maintenance 9. Digester 10. Pipes & Tubes 11. Liners 12. Pulper & Rotor Using our range of welding consumables and wear plates for lining and relining, we offer complete services with technical support to restore shredders to their OEM design and optimal operating performance. Our automated welding machines, combined with specially engineered consumables, offer maximum cladding productivity, resulting in increased efficiency of the repaired screws as well as the highest weld quality and accuracy. Our wear audits are conducted to collect application-specific data and offer costeffective, optimum and fully customisable wear packages, enhancing wear resistance in components such as hoppers and chutes. Regular maintenance of rolls ensures smooth operation. We collaborate with our customers to offer effective repairs, maintenance and installation services for these essential components, reducing costly downtime. We develop tailored screening solutions in our Integra™ service workshops using our range of wear plates that provide lower wear rates in extremely harsh environments, such as recycling separation processes. Corrosion damage to linings from gases can lead to unexpected plant shutdowns. Analysing the wear and applying advanced coatings can increase the lifespan of the digester and improve wear resistance. Wear from excessive impact and abrasion can be significantly reduced by applying our 3D-Carb™ technology to increase the service life of components that withstand combined wear by crushing materials. Components that transport materials are subject to highly abrasive and erosive wear. Our service teams can re-engineer and manufacture new pipes and tubes, using our range of wear plates or by hardfacing the internal surface. Our global teams deliver complete repair and maintenance services for debarking drums and their vital components, using our range of welding consumables and complex carbidebased wear plates, Hardplate™ and Hardlite™. Our unique wear plates are made with proprietary cored welding wires, designed for adaptability and consistent wear rates when relining components exposed to abrasion and erosion. Material flow can cause wear to cyclone casings, leading to blockages and disrupted performance. Our advanced wear plates can be cut and shaped to the required dimensions and installed on-site to existing equipment, offering optimal protection against abrasion and erosion. We provide preventative solutions by hardfacing high-wear zones of parts such as pulpers and rotors with a combination of our hardfacing welding wires, achieving significant, cost-effective and measurable wear life improvement. Application solutions Metal Rubber Wood Paper Glass 1 11 2 3 1 1 1 10 6 6 3 7 3 4 1 5 11 1 8 12 9 10 2 11 Back to contents page
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