4 welding-alloys.com 12 11 10 1 2 Cement plant application solutions 1. Limestone Quarry 2. Crusher 3. Limestone Stockpile 4. Raw Mill 5. Raw Meal Silo 6. Pre-heater/ calciner 7. Kiln Impact and abrasive wear of buckets and loaders can be significantly reduced using our extensive range of wear plates to line or reline these parts. This solution will increase the service life of mobile equipment. Hammers, blow bars, mantles and teeth can be repaired and maintained using our hardfacing solutions. Our range of cored welding wires can be used to optimise crusher performance, reduce maintenance costs and in turn lower the total cost of ownership. Our wear audits are designed to provide cost effective wear solutions tailored to your plant. Improving wear resistance to reduce maintenance and shutdown periods. Welding Alloys has extensive knowledge of Vertical Roller Mill (VRM) and Roller Press repairs and their requirements. Our global service teams can refurbish parts either on-site (usually in situ) or at a local workshop, using our welding mill kits and range of advanced flux cored wires. To combat the abrasive wear which can take place on the equipment feeding the silo and extraction points, Welding Alloys provide a range of wear plate solutions. Our wear plates are proven to increase the service life of chutes, feeders and extractors. Welding Alloys’ technical experts provide turnkey solutions, for the design, manufacture and supply of wear plates, pipes and tubes or, overlay products. All projects are undertaken in accordance with OEM or customer design specifications to fulfil your unique requirements. Welding Alloys have developed a specific flux cored wire, GAMMA 182 for the repair of cracks in kiln tyres, kiln rollers and the kiln shell. Extensive tests have shown that compared to the performance of welding electrodes, our flux cored wire can halve the time required to repair cracks and uses up to 15% less consumables. This significantly reduces downtime and improves kiln productivity.
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