5 welding-alloys.com 7 8 9 13 14 6 3 4 5 8. Clinker Cooler 9. Clinker Silo 10. Gypsum & Additive Silos 11. Cement Mill 12. Cement Silo 13. Packing Machine 14. Fuel Mill Welding Alloys help ensure your clinker cooler, breaker and other components continue working at optimum performance between maintenance intervals. Our innovative advanced wear solutions are designed to combat abrasion and high temperatures. Our heavy-duty composite wear plates offer versatility and adaptability to address various applications and wear problems, including collection, feed and diverter chutes, as well as extraction conveyors. Welding Alloys can rebuild conveyors and screw flights worn from material abrasion using our fixed installation welding machine and cladding consumables, thereby maximising productivity and quality. Wear life of the Vertical Roller Mills (VRM) and Roller Presses can be significantly increased with Welding Alloys’ specially developed solutions such as RPMaxLife for RPs and MillCarb™ for VRMs. RPMaxLife greatly reduces the risk of fatigue cracking in the substrate layers through its shock resistant design, eliminating the need for intermediate roller repairs. Welding Alloys can provide internally protected pipes and tubes with either a welded high chrome hardfaced internal protection or alumina, zircon or silica ceramic lining to drastically increase it’s lifespan. This technology is also useful where the use of SRF materials are pneumatically transported to the kiln and calciner firing systems. The SprayClad® solution can increase the wear life of bag saddles and filling nozzles, providing a solution with a smooth low friction finish. This is ideally suited to combat the abrasive wear these parts are subject to. These parts are exposed to extreme wear and our engineering specialists can provide increased wear life through our Integra™ MillCarb™ solution. MillCarb™ has been used at coal fired power stations around the world and proven to give between 2-3 times the life compared to standard cast rolls. Back to contents page
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