7 welding-alloys.com 8 welding-alloys.com Our solutions Welding Alloys Group specialises in providing advanced welding solutions tailored to the recycling industry, offering a comprehensive range of consumables, equipment, and expertise. Our solutions significantly improve the durability and efficiency of recycling machinery, ensuring optimal performance in the face of wear, impact, abrasion, and corrosion. Hardfacing Our Integra™ service experts have extensive experience in hardfacing and rebuilding components to their original profiles, enhancing wear resistance. They collaborate with customers to analyse existing wear patterns and rates, aiming to extend component lifespan. Our hardfacing 3D-Carb™ 3D-Carb™ is a welded solution, manufactured by a proprietary method to produce through-thickness hardfacing while maintaining the vital balance between extreme wear resistance and component toughness. 3D-Carb™ is not an off-the-shelf product, it is designed and produced to address specific wear problems and is then supplied ready for installation. Through our wear audit concept, Welding Alloys analyses wear data and applies this to the design, development and production of wearresistant liners and components to address individual customer needs. solutions can be carried out in our workshops or in situ using our cored wires. We manufacture a range of low, medium and highly alloyed cored wires specifically for hardfacing parts used in recycling, with more advanced materials and alloys also available. Why choose Welding Alloys’ Hardfacing solutions? • Significantly improved wear life • Less machine downtime • Lower production costs • Significant savings Why choose Welding Alloys’ 3D-Carb™ solution? • Reduced component wear rates • Reduction in maintenance requirements • Longer lasting components that reduce total cost of ownership (TCO) • Application-specific designs ensure wear protection tailored to address the root cause, not the symptoms • Parts maintain their designed profile for prolonged periods of time, which facilitates reduced energy consumption • Increased production tonnage Back to contents page
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