9 welding-alloys.com 10 welding-alloys.com SprayClad® SprayClad® is a unique thermal spray solution best suited to prevent erosion, abrasion and corrosion. This includes the protection of fan impeller blades, fan casings and ducting. The solution also protects the internal parts of furnaces from chemical and abrasive damage, which can cause corrosion and increases thermal insulation. By applying a durable, high-performance layer to surfaces exposed to severe wear and extreme conditions, SprayClad® effectively protects equipment against the intense wear commonly experienced in the recycling industry. The outcome is a notable enhancement in recycling performance, characterised by improved equipment reliability and efficiency. This not only reduces operational costs by decreasing the frequency of repairs and replacements but also increases productivity by extending the service life of crucial machinery. Why choose Welding Alloys’ SprayClad® solution? • Adaptability of the coating tailored to your plant’s needs • Improved corrosion, abrasion and/or erosion resistance • Up to 75% faster than traditional cladding techniques • No water needed in the heat exchanger as process is “cold” • Reduced fouling and cleaning • Total cost of ownership reduced through increased wear life and fewer maintenance cycles SprayClad® is unavailable in the USA Composite wear plates Welding Alloys offers an advanced range of composite wear plates specifically designed for the recycling industry, engineered to withstand the toughest operating conditions. These plates deliver outstanding durability and superior resistance to wear and impact, helping to extend the life of critical recycling equipment. By reducing maintenance needs and minimising operational downtime, our plates offer a cost-effective solution that boosts overall productivity. Custom-engineered to your specifications, they can be shaped, rolled, and formed to protect key components such as shredder chambers, conveyors, and sorting equipment. Hardplate™ Our heavy-duty composite wear plates are supplied with a standard overlay thickness from 4 to 15 mm. Hardplate™ is designed to endure elevated operating temperatures and harsh environments. Suitable for applications such as impellers, chutes and liners. Hardplate™ FlowMax Our smooth wear-resistant plates are designed for applications where hang-up, carryback and impact occur in combination with abrasive wear. These plates have a low coefficient of friction, offering better-sliding properties. Suitable for applications such as mobile equipment, hoppers and chutes. Hardlite™ Our ultra-thin composite wear plates offer the ideal solutions when weight is a key factor, delivering unrivalled wear protection with a hardness of 64 to 66 HRC. Suitable for applications such as hoppers, chutes and dynamic separator rotor blades. Tuffplate™ Our impact resistant wear plates are designed for applications susceptible to a combination of abrasion and impact. The wear resistance of Tuffplate™ is fully maintained at temperatures of up to 200°C. Suitable for applications such as hammers, bucket liners and crusher components. Back to contents page
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