Gauge Corner Restoration: supporting rail maintenance in Asia

Welding Alloys recently delivered a Gauge Corner Restoration (GCR) welding machine to a customer in Asia. Faced with the high cost of replacing worn rail, they needed an effective alternative. The GCR machine provided a practical solution to extend track life, reduce the need for full replacement, and lower overall maintenance costs.

As with all our machine deliveries, support was a key part of the project. We worked closely with the customer to ensure everything was ready for operation. We supported the customer on site with setup, operator training and trial welds. A member of our Machines team in France travelled to Asia to assist on site and ensure the machine was fully operational. The trials went as expected, and the GCR machine is now ready to support their maintenance programme.

The GCR machine is portable and easy to deploy. It restores worn gauge corners through automated welding, delivering consistent results with full process traceability. When used with our high-performance cored wires, the system not only increases efficiency but also improves wear resistance—extending the life of the repair and reducing the need for repeated intervention.

Avoiding full rail replacement doesn’t just save money. It also reduces waste, conserves resources and supports a more sustainable approach to maintenance. By repairing rather than replacing, the customer is able to cut costs while limiting their environmental impact.

This project highlights the value of combining reliable equipment, proven consumables and expert technical support. With the GCR machine, our customer is now equipped with a smarter, more cost-effective and sustainable way to manage rail wear.

Contact Welding Alloys for your cost effective solutions today.