Leveraging our deep understanding of the railway industry, Welding Alloys has developed the Gauge Corner Restoration (GCR) Welding Machine, an advanced solution tailored to the specific needs of rail maintenance. This automated machine is designed to rebuild worn rail curves through a precise welding process, significantly extending the rail’s service life.
The benefits of choosing the GCR machine are clear: it offers a more cost-effective approach to rail repairs, enhances the productivity of restoration efforts, and improves the overall quality of repairs. Additionally, the machine provides comprehensive traceability, ensuring quality control and quality assurance at every step of the maintenance process. It also reduces heat input, which minimises the heat-affected zone (HAZ), further protecting the rail’s integrity.
A customer in France has integrated this machine into their maintenance operations, appreciating its potential to enhance efficiency. The team from Welding Alloys recently visited the customer during on-site maintenance of the rails to assess the machine’s progress and the effectiveness of the flux-cored wire deposition after several months of use. This visit highlighted the machine’s significant impact on operational efficiency and quality of repairs.
The GCR machine is half the weight of previous models, yet robust enough to withstand unexpected drops, underscoring its durability. By combining the machine with the use of our HARDFACE 19 9 6-S cored wire, with a diameter of 2.4mm, weld quality has markedly improved, particularly on complex sites that previously posed significant challenges. By automating the process, the GCR machine not only increases repair efficiency but also ensures complete traceability throughout the repair process. Backed by our expert technical support, this machine provides a reliable and cost-effective solution for maintaining embedded grooved rails.
For more information on how our innovative solutions can benefit your operations, contact our machines expert or get in touch with your local subsidiary.