GAMMA 182, a nickel based cored wire, is setting new standards in efficiency and durability within the cement industry. If you’re looking for a compelling reason to make the switch from electrodes to cored wire for repair and maintenance of tough-to-weld components, GAMMA 182 is the answer.
A range of benefits
GAMMA 182 is versatile and robust cored wire, just one of many reasons to use this innovative product. Engineered for ease of operation, GAMMA 182 offers considerable versatility, since it can be used in challenging conditions such as strong winds. Its basic slag system offers flexibility, making it compatible with both semi-automatic and automatic welding processes. Providing an essential solution for the immediate requirements of the cement industry, such as kiln tyre crack repairs.
We all know that efficiency is key in maintenance and repair tasks. With GAMMA 182, you experience a deposition rate more than 2.5 times higher than that of traditional stick electrodes, drastically cutting maintenance downtime. This enhanced deposition efficiency not only has a positive impact on the bottom line but also improves the working conditions for welders by reducing their exposure to heat and cutting down the time spent on welding jobs.
Productivity comparison of GAMMA 182 vs Stick electrode
When repairing cracks in kiln tyres, which often require a significant amount of welding material, choosing cored wire over electrodes can streamline the repair process considerably. For example, a repair project carried out by Welding Alloys using GAMMA 182 required 588kg of consumables. By adopting automatic and semi-automatic welding methods, we ensured maintenance downtime was kept to a minimum.
It’s also worth noting that around 20% of an electrode is not used, resulting in waste, plus a 25% loss to slag formation. This means the amount of electrodes needed for the same repair significantly exceeds that of cored wires. With cored wires, there’s 100% usage and only a 10% loss to slag formation. By using GAMMA 182 for such repairs, the benefits extend beyond saving time, also offering cost savings.
Not only is GAMMA 182 efficient, but it also leverages the inherent advantages of nickel based alloys, offering mechanical properties that meet or exceed those of wrought base metals. It features a graded Coefficient of Thermal Expansion (CTE) across the weld joint, effectively distributing stresses under high-temperature conditions. This, combined with a superior fusion boundary and high tolerance to dilution, ensures exceptional performance and longevity of welded components. Extra low diffusible hydrogen, unmatched in low alloy compositions, results in a weld metal that is insensitive to embrittlement.
Enhance your repair and maintenance by combining GAMMA 182 with our welding machines
Complementary to cored wires, Welding Alloys also manufactures portable welding machines to improve maintenance productivity. Our machines are not only lightweight and durable but also easy to use, with straightforward programming and fully automated control over the welding process. This synergy improves welding quality and efficiency, particularly for automated repair tasks within the cement industry.
Our WMK machine offers an easy transition from manual welding to automation. The machine is capable of withstanding harsh environments, meaning it can easily be used to carry out weld repairs and maintenance either in situ or in workshops.
By opting for a complete Welding Alloys solution, you’ll benefit from consistent, high-quality repairs, backed by extensive technical support for both our machines and cored wires.
Products developed through a culture of continuous innovation
Innovation is at the core of everything we do. Welding Alloys is committed to developing unique solutions that meet complex customer needs. GAMMA 182 is a testament to our spirit of innovation and dedication to excellence.
What are you waiting for? Time to make the switch to GAMMA 182.
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